Magnesium Die Casting Services
ZH Prototyping provides custom magnesium die casting services for lightweight, high-strength OEM components, with DFM analysis, tooling, casting, machining, and finishing support.
- Factory-Direct Pricing
- Dedicated Engineering Support
- Reliable Lead Time
Quality Certifications
ISO 9001:2015 | IATF 16949:2016
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Magnesium Die Casting with ZH Prototyping
ZH Prototyping works with commonly used magnesium die casting alloys, including AZ91D, AM60B, AM50A, and AE44. These alloys provide excellent lightweight performance, strength, ductility, and corrosion resistance, allowing engineers to select suitable materials based on specific component requirements.
Material selection is critical to magnesium die casting performance. ZH Prototyping evaluates alloy properties, mechanical requirements, and operating conditions to support reliable magnesium die cast components. Material certificates, alloy specifications, inspection reports, and RoHS compliance documents are available upon request.
Our Magnesium Die Casting Process
Magnesium die casting requires careful control throughout the manufacturing process to achieve consistent quality, dimensional accuracy, and reliable mechanical performance. ZH Prototyping follows a structured process from engineering review and tooling preparation to casting, secondary machining, and final inspection.
DFM Analysis
ZH Prototyping reviews magnesium component designs to identify casting risks, optimize part structures, and improve production stability.
Tooling Development
Dedicated die casting molds are developed based on part requirements, focusing on filling performance, cooling efficiency, dimensional control, and production consistency.
Magnesium Die Casting
Magnesium alloy is injected into the mold under controlled pressure and temperature conditions to produce consistent die cast components.
CNC Machining
Secondary CNC machining is performed when required to achieve precise features, tighter tolerances, and assembly requirements for magnesium die cast components.
Surface Finishing
Surface treatments are applied to improve appearance, corrosion resistance, and functional performance of magnesium die cast components.
Final Inspection
Finished magnesium die cast components are inspected for dimensions, surface quality, and product requirements before shipment.
Get Your Custom Magnesium Die Casting Quote
Need reliable magnesium die casting for lightweight OEM parts? Send your design files today, and our specialist team will provide detailed manufacturing solutions and accurate pricing quickly.
AZ91D Magnesium
Alloy
AZ91D magnesium is the most widely used alloy for die casting. It offers excellent castability, lightweight properties, and a good balance of strength and corrosion resistance for magnesium die cast components.
| Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) | Hardness (Brinell) | Density (g/cm³) |
|---|---|---|---|---|
| 230–250 | 140–160 | 2–7 | 55–70 | 1.81 |
AM60B Magnesium
Alloy
AM60B magnesium provides excellent ductility, impact resistance, and lightweight properties. It is suitable for magnesium die cast components requiring improved toughness and reliable mechanical performance.
| Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) | Hardness (Brinell) | Density (g/cm³) |
|---|---|---|---|---|
| 220–240 | 130–150 | 8–12 | 50–65 | 1.79 |
AM50A Magnesium
Alloy
AM50A magnesium offers excellent ductility, impact resistance, and lightweight performance. It is suitable for magnesium die cast components requiring good toughness and dimensional stability.
| Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) | Hardness (Brinell) | Density (g/cm³) |
|---|---|---|---|---|
| 210–230 | 125–145 | 10–15 | 45–60 | 1.77 |
AE44 Magnesium
Alloy
AE44 magnesium provides improved high-temperature strength and creep resistance compared with conventional magnesium alloys. It is suitable for magnesium die cast components requiring reliable performance in elevated temperature environments.
| Tensile Strength (MPa) | Yield Strength (MPa) | Elongation at Break (%) | Hardness (Brinell) | Density (g/cm³) |
|---|---|---|---|---|
| 240–260 | 150–180 | 5–10 | 60–75 | 1.80 |
Magnesium Die Casting Tolerances
ZH Prototyping produces magnesium die castings according to customer drawings and specified tolerance requirements. Strict process control and extensive magnesium casting expertise ensure consistent dimensional accuracy and stable batch quality for OEM magnesium alloy components.
| Description | Specification |
|---|---|
| Casting Standard | ISO 8062-3 |
| General Machining Tolerance | ISO 2768-m |
| Dimensional Tolerance | ±0.05 mm – ±0.10 mm |
| Machined Feature Tolerance | ±0.01 mm |
| Minimum Wall Thickness | 0.4 mm |
| Maximum Part Size | 500 × 350 × 100 mm |
| Prototype Lead Time | 3–5 working days |
| Mass Production Lead Time | 25–30 working days |
Surface Finishes for Magnesium Die Cast Parts
Various surface treatments are available for magnesium die cast parts, including conversion coating, anodizing, powder coating, painting, and plating to meet different protection and appearance requirements.
As Cast
Maintains the original die casting surface with natural texture and appearance.
Oil Spray
Applies protective oil coating to improve corrosion resistance and surface protection.
Polishing
Improves surface smoothness and enhances the appearance of magnesium die cast parts.
Sand Blasting
Creates uniform surface texture and improves coating adhesion and appearance quality.
Tumbling
Removes sharp edges and improves surface consistency for finished components.
Laser Carving
Provides permanent markings for logos, serial numbers, and part identification.
Alodine
Applies chemical conversion coating to improve corrosion resistance and surface protection.
Powder Coating
Applies durable coatings to improve corrosion resistance and provide color options.
Magnesium Die Casting Parts Applications
Magnesium die cast parts are widely used in industries requiring lightweight structures, high strength-to-weight ratios, and reliable performance. ZH Prototyping supports OEM customers with precision magnesium components for various industrial applications.
Automotive
Lightweight magnesium die cast components are used for vehicle structures, interior parts, brackets, and housings to support weight reduction and performance improvement.
Electronics
Magnesium die cast parts are commonly used for lightweight housings, frames, and enclosures requiring strength, durability, and electromagnetic shielding performance.
Aerospace
Magnesium components are applied in aerospace systems where weight reduction, dimensional stability, and mechanical performance are critical.
Industrial Equipment
Magnesium die cast parts support industrial equipment requiring lightweight structures, precision dimensions, and reliable service performance.
Medical Equipment
Lightweight magnesium components are used in medical devices and equipment requiring ergonomic design and durable structures.
Consumer Products
Magnesium die cast components are used in portable products requiring lightweight construction, strength, and premium surface appearance.
Magnesium Die Cast Laptop Palm Rest
Engineering Focus：
Built with AZ91D magnesium alloy for ultra-lightweight construction and high structural rigidity. This one-piece die casting replaces multi-part aluminum-plastic assemblies, reducing component complexity while maintaining reliable mechanical performance. Consistent 0.8 mm thin-wall geometry and CNC-machined critical features held to tight tolerances support stable high-volume assembly.
Manufacturing Process：
Produced through high-pressure magnesium die casting with sealed anti-oxidation melting control to minimize porosity and casting defects. The complete process includes trimming, CNC machining, sand blasting, conversion coating, and matte fingerprint-resistant painting, delivering durable magnesium structural components for notebook applications
What is Magnesium Die Casting?
Die casting is a high-volume metal forming process that injects molten metal into precision steel molds under extreme pressure. Magnesium die casting specifically uses AZ91D, AM60 and other magnesium alloys with sealed anti-oxidation melting systems to counteract magnesium’s high chemical activity.
This technology produces thin-wall, complex monolithic structural parts with stable dimensional accuracy. Compared with aluminum or zinc die casting, magnesium die casting delivers superior light weight and electromagnetic shielding performance, widely applied to notebook frames, automotive lightweight components and 5G communication housings.
Frequently Asked Questions
Yes. ZH Prototyping provides custom magnesium die casting services based on customer CAD files, 2D drawings, and technical specifications. We support the complete process from tooling development and casting production to CNC machining and surface finishing.
Yes. Magnesium alloys are suitable for lightweight thin-wall structures due to their excellent flow characteristics and high strength-to-weight ratio. Final wall thickness capability depends on part geometry, casting design, and tooling conditions.
ZH Prototyping applies process controls throughout production, including material verification, casting inspection, dimensional measurement, CNC inspection, and final quality checks. Inspection reports and material documentation are available according to customer requirements.
To provide an accurate quotation, customers should provide 3D CAD files, 2D drawings, material requirements, surface finish specifications, annual volume, and any quality documentation requirements.
Yes. ZH Prototyping supports prototype verification, small-batch production, and mass production of magnesium die cast components based on project requirements.